Always follow the inspection and maintenance procedures and schedules described in this manual. A collision or rollover can occur quickly, even during routine maneuvers such as turning and riding on hills or over obstacles, if you fail to take proper precautions. One of these surprising features is the seat. See page 8-38. This information will enable you to plan fuel stops in the future. The engine stop switch controls ignition and can be used at all times to stop the engine, especially in an emergency. (265 kg). Refer to instructions in the Owner's Manual. Always be alert to changing terrain conditions when operating the ATV. Like any other secondhand four-wheeler, the need for alterations, minor repairs, or a full rebuild on your Kodiak would largely depend on the vehicles overall condition and level of care given to it by its previous owner. Even today, Yamaha strives to better its products to provide and guarantee its beloved clients the satisfaction they need. This ATV is mounted with Halogen headlights (Krypton in some models, like 2002), as well as brake and taillights. Correct the problem before riding the ATV. CST tires offer innovative technology that's affordable and durable. If the fuel tank is overfilled, fuel could spill out due to heat from the engine or the sun. AN ATV IS NOT A TOY AND CAN BE HAZARDOUS TO OPERATE. Set the switch to OFF to turn off all the lights. On extremely slippery surfaces, such as ice, go slowly and be very cautious in order to reduce the chance of skidding or sliding out of control. AN ATV IS NOT A TOY AND CAN BE HAZARDOUS TO OPERATE. Always be sure you have released the parking brake before you begin to ride. Apart from these, the Kodiak 400 is endowed with a durable chassis, which allows this four-wheeler to withstand any punishment it is subjected to, making it the ideal vehicle for the rugged, hardworking types of people, like farmers, ranchers, and even hunters. Directions. I run Bandit XC's so the sidewalls have no rollover to begin with. Required fields are marked *. Shift your weight backward. I run 6 psi in 27" zillas year round. It handles great on any terrain, possesses sporty manners, and has a light feel to the steering traits that help conquer tough, twisty trails or tight conditions. FREE TRAINING IS AVAILABLE TO ANYONE WHO BUYS A NEW ATV. The engine may overheat if the ATV is overloaded. 2004 Yamaha Kodiak 400 Auto 4x2 Reviews, Prices and Specs. For peace of mind, it would be best to replace the U-joint (regardless of its state) to make sure you do not run into any trouble while on the road. Be careful not to spill fuel, especially on the engine or exhaust pipe. Tie Downs ; Chocks & Truck Accessories ; Security Cables & Locks ; Alarms . This rec-utility ATV has an AC magneto as its generator system and uses an NGK DR8EA spark plug with an electrode gap specification of 0.6 (0.02 inches) ~ 0.7 mm (0.03 inches). You could lose braking ability, which could lead to an accident. The list below contains all the suggested list prices of every ATV that belonged in the standard 2WD/4WD Yamaha Kodiak 400 lineup. 1PZ YM6-ST1 Starter Motor Replacement for Yamaha Grizzly YFM 600 660 1998-2007 Kodiak 400 Wolverine Rhino 450 Nordik NK 500 700 Mayhem Coleman Outfitter Hisun 500 ATV UTV ; OFF: With the lever in this position fuel will not flow. This step helps prevent spline corrosion and failure. Always be especially cautious on these kinds of terrain. The fuel gauge indicates the amount of fuel in the fuel tank. Avoid crossing the side of a steep hill if possible. Do not refuel right after the engine has been running and is still very hot. It is replaced when the fuel pump goes out and not . Changing from 2WD to 4WD or from 4WD to 2WD while moving may cause the ATV to unexpectedly handle differently. By 1268918941 ( ) on Nov 06, 2019 We just bought our son his 1st ATV, a brand new 2019 Polaris 570 in Camo then we wanted to get one for my . Because the throttle is spring-loaded, the machine will decelerate, and the engine will return to an idle any time the hand is removed from the throttle lever. To install the seat, insert the projections on the front of the seat into the seat holders and push down on the seat at the rear. As a utility AT thats built to handle grunt work other than recreation and exploration, the Yamaha Kodiak 400 has a towing capacity of massive 1,102 lbs. Apply the rear brake lever and push down the lock plate to apply the parking brake. Never operate on excessively rough, slippery or loose terrain until you have learned and practiced the skills necessary to control the ATV on such terrain. Always be sure there are no obstacles or people behind you when you operate in reverse. When it's time to upgrade, you can count on us. I made the plow blade out of some old style hot water heater tanks I had in my ranch junk pile and used a piece of worn out grader blade for a cutting edge. Always be careful when skidding or sliding. These class-leading features made the quad a massive hit with ranchers, adventurers, and most especially, hunters. The Kodiak is composed of a steel frame and plastic body material available in camouflage trim and other color options. Never open the throttle suddenly. Its just quite a rough ride. (See pages 8-18 8-20 for details.). Refer to Starting a cold engine for proper operation. Despite the slew of high-performance ATVs in the market back then, consumers were looking for something more versatile a hybrid that could perform yard work, carry game from a long day of hunting, but still be a blast to ride in the outdoors. Starting the engine without shifting into the neutral position. Paired with a ball-and-race-bearing steering system, this automatic transmission offers selectable driveline modes and a reliable engine braking system that lends to the quads superb handling, regardless of terrain technicality or severity of riding conditions. It represents the result of many years of Yamaha experience in the production of fine sporting, touring, and pace-setting racing machines. Improper throttle operation could result. Battery maintenance. Fuse replacement .. replacement Troubleshooting .. Troubleshooting charts B. Check the brake fluid level. Always follow proper procedures when operating over obstacles as described in this manual. The Yamaha Kodiak 400 uses an electronic starter switch, which is connected to the capacitor discharge ignition (CDI) system. Never go over the top of a hill at high speed. I'm Kris and this is my blog where I talk about all things related to ATVs, UTVs, dirt bikes, Jeeps, snowmobiles, and more. I tested it out the other day in some 6-inches of snow - rather gingerly as I didn't relish the thought of hitting something that might stop the machine, but not its operator. Furthermore, the vehicles on-the-fly 2WD and 4WD drivetrain selector enables operators to traverse any terrain with ease, making the quad an all-around machine for trail explorations and other adventurous activities. ), On command four-wheel drive switch 2WD/4WD. Shift your weight forward. 4.8. New Mexico is known for its unique landscape and natural wonders. 15 L (3.30 Imp gal, 3.96 US gal) Reserve: Use only unleaded gasoline. Anything priced below $650 is (automatically) a salvage unit confirmed not to run. Test the brakes at slow speed after starting out to make sure they are working properly. Finding just the right tire for your ATV will dramatically impact its performance. I think I like the stiffer ride better than the factory settings. 2050 e 28th st. signal hill, CA 90755. The speedometer shows riding speed. Apart from that, the vehicles excellent ergonomics, reliable handling and superior suspension systems prove that you do not have to sacrifice comfort over qualityand those are the criteria that everyone would want. To protect from damage, do not put metal products, like tools or sharply edged products directly in the storage box. We are located in Ashaway, RI . The more these flaws will become more noticeable since were dealing with old ATV variants. This could distract the operator and increase the risk of losing control and an accident. Conversely, this utility workhorse can go from 65 to 67 mph on a hard-pack trail. Also included in the list are the different Kodiak 400 variants released alongside the base model. With its impressive handling capabilities and reliable suspension system, the Kodiak can be a great quad for mudding and other activities. Fuel can spill, which can cause a fire and severe injury. Make sure that the engine stop switch is set to before starting the engine. 2001 Yamaha YFM400 Kodiak wheels and tires provide an easy way to personalize the look and performance of your Powersports . Other oil types, such as the SAE 5W-30, 20W-40, are ideal alternatives. Never remove any labels from your ATV. Placing the easy-to-operate Ultramatic transmission on the left side of the vehicle earned the appreciation of the public because this design kept the riders right hand on the throttle lever. CALL. The auxiliary DC jack is located at the front right side of the ATV. WHAT CAN HAPPEN. Always operate your ATV in an area with adequate ventilation. Never refuel while smoking, or while in the vicinity of sparks, open flames, or other sources of ignition such as the pilot lights of water heaters and clothes dryers. Others may even have missing parts or brakes, oil leaks, or unknown operational status. The starter motor cranks the engine when this switch is pushed. However, 1.0 fl. If this happens, reduce the load to specification. A special wrench can be obtained at a Yamaha dealer to make this adjustment. i am only now slowly fixxing the old girl up. Plus, Yamaha re-geared the transmission beginning with the 2003 Yamaha Kodiak 400 to compensate for the vehicles lack of low range. An ATV handles differently from other vehicles including motorcycles and cars. All I will ever own is a yamaha and nothing else will ever be in my garage. When it is safe to proceed in reverse, go slowly. I have 26" reptile radials on my kodiak, I believe 8psi is max operating pressure. Set the switch to to turn on the low beam and the taillight. - A child under 16 years old should never operate an ATV with engine size greater than 90 cc. The ATV could start to move unexpectedly, which could cause an accident. If knocking or pinging occurs, use a different brand of gasoline or premium unleaded fuel. With the purchase of this Yamaha, you can now appreciate the high degree of craftsmanship and reliability that have made Yamaha a leader in these fields. The vehicle also comes with an auxiliary DC outlet with a maximum rated capacity of 12V 120 W (10 Amp). The Yamaha Kodiak 400 is one low-profile beast its simplistic looks capable of deceiving the untrained eye. As a utility off-road vehicle, high ground clearance is definitely a plus for the Yamaha Kodiak 400 as this feature allows the quad to traverse across any rough terrain. Check operation of the levers and pedal. It includes 4.4-lb under-seat storage, high-rise front/rear fenders, steel cargo racks, full floorboards, and a front brush guard that shields the 44 from sticks and fallen branches. (See pages 8-408-41.). Always be alert to changing terrain conditions when operating the ATV. Gasoline can catch fire and you could be burned. Upload manuals that we do not have and get. 426. Some examples of add-ons you will find on pre-loved Kodiaks are a back cage bucket, a60-inch snowblade(view on Amazon), a new front CV shaft, a5,000-lb recovery winch(view on Amazon), a new battery, and gun racks. I can take off in 2nd gear most of the time, even in mud, snow and on hills. It represents the result of many years of Yamaha experience in the production of fine sporting, touring, and pace-setting racing machines. Dismount on the uphill side or to a side if pointed straight uphill. Come join the discussion about performance, modifications, classifieds, troubleshooting, maintenance, and more! If youre planning on getting a pre-loved Kodiak with a price that ranges from $1,500 to $2,000, youll be wise to check for any outstanding issues. Regulate the speed of the machine by varying the throttle position. Front Brake Type. Shift the drive select lever into the neutral position and apply the parking brake before starting the engine. 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